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An experimental study is carried out to compare the effects of high-pressure-loop, low-pressure-loop and dual-loop exhaust gas recirculation systems (HPL-EGR, LPL-EGR and DL-EGR) on the combustion characteristics, thermal efficiency and emissions of a diesel engine. The tests are conducted on a six-cylinder turbocharged heavy-duty diesel engine under various operating conditions. The low-pressure-loop portion (LPL-Portion) of DL-EGR is swept from 0% to 100% at several constant EGR rates, and the DL-EGR is optimized based on fuel efficiency. The results show that the LPL-EGR can attain the highest gross indicated thermal efficiency (ITEg) in the three EGR systems under all the tested conditions. At a middle load of 0.95 BMEP, 1660 r/min, the pumping losses of LPL-EGR lead to the lowest BTE among the EGR systems. The HPL-EGR can achieve the best brake thermal efficiency (BTE) and emissions within the EGR rate of 22.5% mainly due to the reduced pumping losses.

In order to achieve high efficiency and clean combustion indiesel engines, many advanced combustion concepts have been developed to simultaneously reduce NOx and soot emissions with high efficiency. However, the benefits of these combustion modes are limited to low loads because the energy release ratesaretoo fast at high loads. Recently, Dual-fuel highly premixed charge combustion (HPCC) strategies with the port injection of gasoline and direct injection of diesel have demonstrated advantages in terms of extending the operating range by the flexible control of fuel chemical reactivity and charge stratification. However, the extension to high-load in a turbocharged multi-cylinder diesel engine with the HPCC is a critical challenge due to excessive pressure rise rates. Mean while it suffers from the excessive of CO/HC emissions at low loads.

This work concerns the oxidation of biodiesel surrogates in a CI engine. An experimental study has been carried out in a single-cylinder common-rail CI engine with soybean biodiesel and two biodiesel surrogates containing neat methyl decanoate and methyl decanoate/n-heptane blends. Tests have been conducted with various intake oxygen concentrations ranging from 21% to approximately 9% at intake temperatures of 25°C and 50°C. The results showed that the ignition delay and smoke emissions of neat methyl decanoate were closer to that of soybean biodiesel as compared with methyl decanoate/n-heptane blends. A reduced chemical kinetic mechanism for the oxidation of methyl decanoate has been developed and applied to model internal combustion engines. A KIVA code, coupled with the Chemkin chemistry solver, was used as the computational platforms. The effects of various intake oxygen concentrations on the in-cylinder emissions of OH and soot were discussed.

This paper describes numerical simulations that compare the performance of two combustion CFD models against experimental data, and evaluates the effects of combustion and spray model constants on the predicted combustion and emissions under various operating conditions. The combustion models include a Characteristic Time Combustion (CTC) model and CHEMKIN with reduced chemistry models integrated in the KIVA-3Vr2 CFD code. The diesel spray process was modeled using an updated version of the KH-RT spray model that features a gas jet submodel to help reduce numerical grid dependencies, and the effects of both the spray and combustion model constants on combustion and emissions were evaluated. In addition, the performance of two soot models was compared, namely a two-step soot model, and a more detailed model that considers soot formation from PAH precursors.

Comparisons have been made between dual-fuel (80% port-injection gasoline and 20% direct-injection diesel by mass) Highly Premixed Charge Combustion (HPCC) and blended-fuel (80% gasoline and 20% diesel) Low Temperature Combustion (LTC) modes on a 1-L single-cylinder test engine. In the HPCC mode, both early-injection (E-HPCC) and late-injection (L-HPCC) of diesel have been used. The comparisons have been conducted with a fixed fuel injection rate of 50 mg/cycle at 1500 rpm, and with the combustion phasing fixed (by adjusting the injection timing) so that the 50% heat release point (CA50) is at 8° ATDC. The rapid heat release process of LTC leads to the highest maximum pressure rise rate (MPRR). A two-peak heat release process is observed in L-HPCC, resulting in a lower MPRR. The heat release rate and MPRR values for the E-HPCC are comparable to the L-HPCC values. The EHPCC mode provides the lowest NOX emission. The soot emissions for all three modes are low.

Biodiesel is a widely used biofuel in diesel engines, which is of particular interest as a renewable fuel because it possesses the similar properties as the diesel fuel. The pure soybean biodiesel was tested in an optical constant volume combustion chamber using natural flame luminosity and forward illumination light extinction (FILE) methods to explore the combustion process and soot distribution at various ambient temperatures (800 K and 1000 K) and oxygen concentrations (21%, 16%, 10.5%). Results indicated that, with a lower ambient temperature, the autoignition delay became longer for all three oxygen concentrations and more ambient air was entrained by spray jet and more fuel was burnt by premixed combustion. With less ambient oxygen concentration, the heat release rate showed not only a longer ignition delay but also longer combustion duration.

The influence of different combustion chamber configuration, intake temperature, and coolant temperature on HCCI combustion processes were investigated in a single-cylinder optical engine. Two-dimensional images of the chemiluminescence were captured using an intensified CCD camera in order to understand the spatial distribution of the combustion. N-heptane was used as the test fuel. Three combustion chamber geometries with different squish lip, salient, orthogonal, reentrant shape, referred as V-type, H-type, and A-type respectively, were used in this study. Intake temperature was set to 65°C and 95°C, while coolant temperature was set to 85°C. The experimental data consisting of the in-cylinder pressure, heat release rate, chemiluminescence images all indicated that the different combustion chamber geometries result in different turbulence intensity in the combustion chamber, and thus affect the auto-ignition timing, chemiluminescence intensity, and combustion processes.

A very competitive alcohol for use in diesel engines is butanol. Butanol is of particular interest as a renewable bio-fuel, as it is less hydrophilic and it possesses higher heating value, higher cetane number, lower vapor pressure, and higher miscibility than ethanol or methanol. These properties make butanol preferable to ethanol or methanol for blending with conventional diesel or gasoline fuel. In this paper, the spray and combustion characteristics of pure n-butanol fuel was experimentally investigated in a constant volume combustion chamber. The ambient temperatures were set to 1000 K, and three different oxygen concentrations were set to 21%, 16%, and 10.5%. The results indicate that the penetration length reduces with the increase of ambient oxygen concentration. The combustion pressure and heat release rate demonstrate the auto-ignition delay becomes longer with decreasing of oxygen concentrations.

Exhaust Gas Recirculation (EGR) is an important parameter for control of diesel engine combustion, especially to achieve ultra low NOx emissions. In this paper, the effects of EGR on engine emissions and engine efficiency have been investigated in a heavy-duty diesel engine while changing combustion control parameters, such as injection pressure, injection timing, boost, compression ratio, oxygenated fuel, etc. The engine was operated at 1400 rpm for a cycle fuel rate of 50mg. The results show that NOx emissions strongly depend on the EGR rate. The effects of conventional combustion parameters, such as injection pressure, injection timing, and boost, on NOx emissions become small as the EGR rate is increased. Soot emissions depend strongly on the ignition delay and EGR rate (oxygen concentration). Soot emissions can be reduced by decreasing the compression ratio, increasing the injection pressure, or burning oxygenated fuel.

The purpose of this study was to gain a better understanding of the effects of port fuel injection strategies and thermal stratification on the HCCI combustion processes. Experiments were conducted in a single-cylinder HCCI engine modified with windows in the combustion chamber for optical access. Two-dimensional images of the chemiluminescence were captured using an intensified CCD camera in order to understand the spatial distribution of the combustion. N-heptane was used as the test fuel. The experimental data consisting of the in-cylinder pressure, heat release rate, chemiluminescence images all indicate that the different port fuel injection strategies result in different charge distributions in the combustion chamber, and thus affect the auto-ignition timing, chemiluminescence intensity, and combustion processes. Under higher intake temperature conditions, the injection strategies have less effect on the combustion processes due to improved mixing.

A HCCI engine has been run at different operating boundaries conditions with fuels of different RON and MON and different chemistries. The fuels include gasoline, PRF and the mixture of PRF and ethanol. Six operating boundaries conditions are considered, including different intake temperature (Tin), intake pressure (Pin) and engine speed. The experimental results show that, fuel chemistries have different effect on the combustion process at different operating conditions. It is found that CA50 (crank angle at 50% completion of heat release) shows no correlation with either RON or MON at some operating boundaries conditions, but correlates well with the Octane Index (OI) at all conditions. The higher the OI, the more the resistance to auto-ignition and the later is the heat release in the HCCI engine. The operating range is also correlation with the OI. The higher the OI, the higher IMEP can reach.

The influence of boost pressure (Pin) and fuel chemistry on combustion characteristics and performance of homogeneous charge compression ignition (HCCI) engine was experimentally investigated. The tests were carried out in a modified four-cylinder direct injection diesel engine. Four fuels were used during the experiments: 90-octane, 93-octane and 97-octane primary reference fuel (PRF) blend and a commercial gasoline. The boost pressure conditions were set to give 0.1, 0.15 and 0.2MPa of absolute pressure. The results indicate that, with the increase of boost pressure, the start of combustion (SOC) advances, and the cylinder pressure increases. The effects of PRF octane number on SOC are weakened as the boost pressure increased. But the difference of SOC between gasoline and PRF is enlarged with the increase of boost pressure. The successful HCCI operating range is extended to the upper and lower load as the boost pressure increased.

A fully coupled multi-dimensional CFD and reduced chemical kinetics model is adopted to investigate the effects of charge stratification on HCCI combustion and emissions. Seven different kinds of imposed stratification have been introduced according to the position of the maximal local fuel/air equivalence ratio in the cylinder at intake valve close. The results show that: The charge stratification results in stratification of the in-cylinder temperature. The former four kinds of stratification, whose maximal local equivalence ratios at intake valve close locate between the cylinder center and half of the cylinder radius, advance ignition timing, reduce the pressure-rise rate, and retard combustion-phasing. But the following three kinds of stratification, whose maximal local equivalence ratios at intake valve close appear between half of the cylinder radius and the cylinder wall, have little effect on the cylinder pressure.

The effects of various injection timing of methanol on thermo-atmosphere combustion of methanol by port injection of dimethyl ether (DME) and direct injection of methanol were experimentally investigated. The experiment results show that, as injection timing is at 6 degree before TDC, the combustion process comprises three stages: low temperature heat release of DME, high temperature heat release of DME and diffusion combustion of methanol. As injection timing increases, premixed combustion proportion of methanol is increased and diffusion combustion proportion is decreased. As injection timing increases to 126 degree before TDC, diffusion combustion of methanol disappears. At this time, the combustion process shows typical two stages heat release of HCCI combustion. As injection timing increases, required DME rate is increased, combustion efficiency and indicated thermal efficiency all first increase and then decrease.

The effects of cooled EGR on combustion and emission characteristics in HCCI operation region was investigated on a single-cylinder diesel engine, which is fitted with port injection of DME and methanol. The results indicate that EGR rate can enlarge controlled HCCI operating region, but it has little effect on the maximum load of HCCI engine fuelled with DME/methanol dual-fuels. With the increase of EGR rate, the main combustion ignition timing (MCIT) delays, the main combustion duration (MCD) prolongs, and the peak cylinder pressure and the peak rate of heat release decreases. Compared with EGR, DME percentage has an opposite effect on HCCI combustion characteristics. The increase of indicated thermal efficiency is a combined effect of EGR rate and DME percentage. Both HC and CO emissions ascend with EGR rate increasing, and decrease with DME percentage increasing. In normal combustion, NOX emissions are near zero.

The effects of Exhaust Gas Recirculation (EGR) and octane number of PRF fuel on combustion and emission characteristics in HCCI operation were investigated. The results show that EGR could delay the ignition timing, slow down the combustion reaction rate, reduce the pressure and average temperature in cylinder and extend the operation region into large load mode. With the increase of the fuel/air equivalence ratio or the fuel octane number (ON), the effect of EGR on combustion efficiency improves. With the increase of EGR rate, the combustion efficiency decreases. The optimum indicated thermal efficiency of different octane number fuels appears in the region of high EGR rate and large fuel/air equivalence ratio, which is next to the boundary of knocking. In the region of high EGR rate, HC emissions rise up sharply as the EGR rate increases. With the increase of octane number, this tendency becomes more obvious.

By mixing iso-octane with octane number 100 and normal heptane with octane number 0, it was possible to obtain a PRF fuel with octane rating between 0 and 100. The influence of PRF fuel’s octane number on the combustion characteristics, performance and emissions character of homogeneous charge compression ignition (HCCI) engine was investigated. The experiments were carried out in a single cylinder direct injection diesel engine. The test results show that, with the increase of the octane number, the ignition timing delayed, the combustion rate decreased, and the cylinder pressure decreased. The HCCI combustion can be controlled and then extending the HCCI operating range by burning different octane number fuel at different engine mode, which engine burns low octane number fuel at low load mode and large octane number fuel at large load mode. There exists an optimum octane number that achieves the highest indicated thermal efficiency at different engine load.

Homogeneous charge compression ignition (HCCI) is considered as a high efficient and clean combustion technology for I.C. engines. Methanol is a potential fuel for HCCI combustion. In this research, a single cylinder diesel engine was applied to HCCI operation. Methanol and dimethyl ether (DME) were fueled to the engine by fuel injection system with an electric controlled port in dual fuel mode. The results show that the stable HCCI operation of DME/methanol can be obtained over a quite broad speed and load region. And compared with higher speeds, the load region is even wider at low engine speed. E.g., at the engine speed of 1000 r/min, the maximum indicated mean effective pressure(IMEP) can reach 0.77 MPa, while at 2000r/min it is 0.53 MPa. Both DME and methanol influence HCCI combustion strongly, and by regulating DME/methanol proportions the HCCI combustion process could be controlled effectively.

A yc6112ZLQ turbocharged 6 cylinder engine with intercooler was converted to operate in dual fuel mode with compressed natural gas (CNG) and pilot diesel. The influence of the CNG ratio, pilot diesel injection advance (ADC) and intake temperature after intercooler on the combustion process, emissions and engine performance was investigated. The results show that the combustion process of dual-fuel engines is faster than diesel engine. Both the ignition timing of the pilot fuel and the excess air ratio of total fuel λ dominate the combustion characteristics of duel-fuel engines. With the increase of CNG ratio, the pressure and temperature in cylinder decrease at rated mode, but increase at torque and low speed modes. With advanced the pilot injection timing or increased the intake temperature, the cylinder pressure and temperature increase.

Studies on combustion process of Dimethyl Ether (DME) were carried out on a constant volume combustion bomb (CVCB) and a visualization engine, and the photograph of combustion of DME was taken by high speed digital CCD. The results show that the ignition delay of DME is shorter than that of diesel fuel. When the fuel delivery amounts of DME and diesel in volume are the same, the combustion duration of DME is shorter than that of diesel fuel, and the flame temperature of DME is lower than that of diesel. At the end of combustion, the second injection occurred. The results of high-speed photograph in visualization engine show that, as soon as DME leaves the nozzle, it evaporates rapidly, and under the effect of air swirl, the spray“core” is blown off. Compared to diesel, the penetration of DME is shorter, and the wall combustion of DME is apparently smaller.